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Positive Buoyant ROV Tether Cat6 4x2x24AWG | Floating PUR Cable

Published on:2026-05-24 Click:23

Positive Buoyant ROV Tether Cat6 4x2x24AWG | Floating PUR Cable

Positively buoyant Cat6 ROV tether cable 4x2x24AWG. Foamed PUR, floating, for ROV Ethernet tether that floats at the surface during shallow ROV operations.

Product introduction

Positive Buoyant Cat6 ROV Tether 4x2x24AWG -- Floating Foamed PUR

The positively buoyant Cat6 ROV tether (4x2x24AWG) uses Cat6 standard 24AWG pairs -- higher specification than Cat5e for improved Gigabit Ethernet performance -- within a positively buoyant foamed PUR jacket that floats at the water surface. Positive buoyancy is preferred over neutral buoyancy in shallow operations (under 50 m) where the surface tether section should ride at the waterline and not drag on the vehicle below. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Pairs 4 x 2 x 24AWG Cat6 shielded twisted pairs
Standard Cat6 SFTP
Conductor Material Stranded tinned copper
Jacket Foamed micro-cellular PUR (positively buoyant)
Buoyancy Positive (floats at surface)
Bandwidth 250 MHz (Cat6)
Ethernet 1000BASE-T Gigabit
Custom Shielding grade, buoyancy, length, Kevlar

Key Applications

  • Shallow ROV floating Cat6 Gigabit tether
  • Positive buoyancy ROV Ethernet cable
  • Pool inspection ROV floating Cat6 tether
  • Coastal survey ROV floating tether
  • IP camera ROV positively buoyant tether

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

What is the advantage of Cat6 over Cat5e in the ROV tether?

Cat6 (250 MHz bandwidth) exceeds Cat5e (100 MHz). For standard ROV applications using 100BASE-TX or 1000BASE-T, the practical difference is small -- both support Gigabit Ethernet. Cat6 becomes advantageous when the tether length exceeds 80 m (where Cat5e may struggle with 1000BASE-T) or when future upgrade to 10GBASE-T (10 Gbps at up to 55 m on Cat6) is planned.

Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
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