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10 Core Power and Data ROV Tether Cable | Neutrally Buoyant Foamed

Published on:2026-05-24 Click:25

10 Core Power and Data ROV Tether Cable | Neutrally Buoyant Foamed

10-core power and data ROV tether cable, neutrally buoyant. Foamed PUR, 10 conductors for combined power and multi-channel data in a single buoyant ROV tether.

Product introduction

10 Core Power and Data Neutrally Buoyant ROV Tether Cable

The 10-core neutrally buoyant ROV tether provides ten independent conductors for a flexible mix of power supply and data channels in a foamed PUR buoyant jacket. With ten cores, the integrator can allocate conductors freely: for example, 2 power cores (supply + return) + 8 signal cores (4 twisted pairs for Ethernet and RS-485), or 4 power cores (2 zones, supply + return each) + 6 signal cores. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Total Conductors 10 x stranded tinned copper
Core Mix Power + data (allocation per spec)
Jacket Foamed micro-cellular PUR
Buoyancy Neutrally buoyant
Voltage Rating 300V
Optional Shielding Individual pair or overall braid
Strength Member Kevlar optional
Custom Core mix, CSA, shielding, buoyancy, length

Key Applications

  • ROV 10-conductor flexible power + data tether
  • Multi-zone power ROV foamed tether cable
  • Observation ROV 10-function tether cable
  • Research ROV 10-core buoyant umbilical
  • Custom ROV system 10-core tether supply

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

Can the buoyancy level be adjusted?

Yes. Buoyancy (positive, neutral, or slightly negative) is tuned by adjusting the foam cell density in the jacket compound and the jacket wall thickness. Specify the required net buoyancy per metre (in g/m) and the water salinity (fresh / brackish / seawater) when ordering. We can also add a Kevlar or Dyneema strength member to increase tensile strength without significantly changing buoyancy.

Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
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