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4x2x26AWG ROV Tether Neutrally Buoyant Waterproof Cable | Foamed

Published on:2026-05-24 Click:29

4x2x26AWG ROV Tether Neutrally Buoyant Waterproof Cable | Foamed

4x2x26AWG neutrally buoyant waterproof ROV tether cable. Foamed PUR, 4 shielded twisted pairs of 26AWG for ROV Ethernet and control in a buoyant waterproof tether.

Product introduction

4x2x26AWG ROV Tether -- Neutrally Buoyant Waterproof Foamed PUR

The 4x2x26AWG neutrally buoyant ROV tether is a popular standard configuration for observation-class ROV Ethernet tethers (compatible with BlueROV2, Chasing M2, and similar vehicles). Four twisted pairs of 26AWG conductors provide full Cat5e Ethernet capability (100BASE-TX / 1000BASE-T) and simultaneously carry RS-485 or analog signals on the remaining pairs, all within a compact foamed PUR waterproof jacket. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Pairs 4 x 2 x 26AWG (0.128 mm²) twisted pairs
Conductor Material Stranded tinned copper
Pair Shielding Individual foil + drain wire (optional)
Jacket Foamed micro-cellular PUR (waterproof)
Buoyancy Neutrally buoyant in seawater
Bandwidth 100 MHz (Cat5e equivalent)
Colour Yellow / black
Custom Shielding grade, buoyancy, length, Kevlar

Key Applications

  • BlueROV2 compatible foamed Ethernet tether
  • Observation ROV Cat5e buoyant tether cable
  • Underwater drone 4-pair foamed tether
  • DIY ROV Ethernet and control buoyant cable
  • Shallow survey ROV tether

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

Is this cable compatible with the BlueRobotics Fathom ROV tether interface?

The 4x2x26AWG foamed construction is electrically compatible with the BlueRobotics Fathom tether standard (which uses 4 twisted pairs, 26AWG, for the Fathom-X ETHERNET link and RS-485 control). The foamed PUR jacket provides equivalent buoyancy to the original Fathom tether. Confirm the cable OD against your strain-relief fittings before ordering.


Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
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