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1 Core Fiber Optic Floating ROV Tether PUR Foam Cable | Custom

Published on:2026-05-24 Click:14

1 Core Fiber Optic Floating ROV Tether PUR Foam Cable | Custom

Customized 1-core optical fiber PUR foam floating ROV tether. Single fiber in a positively buoyant foamed PUR jacket for lightweight fiber-connected ROV tether applications.

Product introduction

Customized PUR Foam 1 Core Fiber Optic Floating ROV Tether Cable

The single-fiber PUR foam floating ROV tether is the minimal-drag, maximum-bandwidth tether solution for lightweight fiber-connected ROVs and AUVs. A single optical fiber (SM or MM) carries essentially unlimited data bandwidth -- 10 Gbps Ethernet, 4K video, sonar -- with near-zero electrical noise in the tether. The ultra-lightweight PUR foam jacket provides positive buoyancy so the cable floats at the surface, creating zero tether drag on the vehicle at operating depth. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Fiber Core 1 x SM OS2 (9/125 μm) or MM OM4
Jacket PUR foam -- positively buoyant
Buoyancy Positive (floats at surface)
Weight Ultra-lightweight (~20--40 g/m typical)
Fiber Bandwidth 10 Gbps+ (SM OS2)
OD ~5--8 mm typical
Colour Yellow / orange (high visibility)
Custom Fiber type, buoyancy, OD, length, connector

Key Applications

  • Lightweight fiber AUV tether
  • Miniature ROV single-fiber foamed tether
  • Research glider fiber umbilical
  • Ultra-low-drag ROV survey tether
  • Fiber-only ROV tether (power over separate cable)

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

If there is only one fiber, how does the ROV communicate?

A single fiber supports full-duplex communication using wavelength-division multiplexing (WDM): one wavelength (e.g., 1310 nm) is used for Tx (surface to ROV) and another (1550 nm) for Rx (ROV to surface), both on the same physical fiber. Alternatively, a single fiber can carry simplex 10 Gbps using a time-division protocol. Contact us for transceiver recommendations for your specific ROV system.

Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
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