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PUR Double Jacket 2x0.5mm2 Power + 6x0.2mm2 Signal Floating Cable

Published on:2026-05-24 Click:22

PUR Double Jacket 2x0.5mm2 Power + 6x0.2mm2 Signal Floating Cable

PUR double-jacket floating cable with 2x0.5mm2 power and 6x0.2mm2 signal cores. 8-core foamed floating cable for compact ROV tether and underwater robot applications.

Product introduction

PUR Double Jacket Floating Cable -- 2x0.5mm2 Power + 6x0.2mm2 Signal

The PUR double-jacket 8-core floating cable (2x0.5mm² power + 6x0.2mm² signal) features a dual-layer jacket construction: a solid PUR inner jacket provides moisture sealing and conductor protection, while the outer foamed micro-cellular PUR jacket provides buoyancy, abrasion resistance, and the distinctive floating characteristic. With 6 fine 0.2mm² signal cores alongside 2 power cores, this cable suits compact ROV systems with multiple sensor inputs and low-power supply requirements. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Power Cores 2 x 0.5 mm² stranded tinned copper
Signal Cores 6 x 0.2 mm² stranded tinned copper
Total Conductors 8
Inner Jacket Solid PUR (moisture seal)
Outer Jacket Foamed micro-cellular PUR (buoyant)
Buoyancy Positive / near-neutral
Colour Yellow
Custom Core CSA, buoyancy, length, Kevlar

Key Applications

  • Compact observation ROV 8-core floating tether
  • Small underwater robot power and sensor cable
  • Miniature ROV buoyant tether cable
  • Shallow-water sensor platform cable
  • DIY ROV double-jacket floating tether

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

What is the advantage of the double-jacket over single-jacket construction?

The inner solid PUR jacket provides the first moisture barrier around the conductors, even if the outer foamed jacket is abraded or cut. The outer foamed layer's abrasion resistance protects the inner jacket in rock and reef environments. The double construction gives the cable significantly longer service life than a single foamed jacket alone, especially in shallow-water rocky environments.

Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
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