rovconnector
Sales service hotline: Sales@rovcable.com
Current location: Home > Products > ROV Tether Cable

10 Core Twisted Pair ROV Tether Neutrally Buoyant Umbilical | Foamed

Published on:2026-05-24 Click:23

10 Core Twisted Pair ROV Tether Neutrally Buoyant Umbilical | Foamed

10-core (5 twisted pairs) neutrally buoyant ROV tether umbilical. Foamed PUR jacket for multi-channel data ROV tether requiring 5 independent shielded pairs.

Product introduction

10 Core (5 Twisted Pair) Neutrally Buoyant ROV Tether Umbilical

The 10-core 5-pair neutrally buoyant ROV umbilical provides five independent shielded twisted pairs for comprehensive multi-channel data communication in a foamed PUR buoyant tether. Five pairs can simultaneously carry Ethernet (100BASE-TX), RS-485 control, RS-232, analog signals, and a spare/redundant channel, giving the ROV a full data bus in a compact neutral-buoyancy tether. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Pairs 5 x 2 x 24AWG shielded twisted pairs (10 conductors)
Pair Shielding Individual foil + drain wire
Overall Shield Braid (optional)
Jacket Foamed micro-cellular PUR
Buoyancy Neutrally buoyant
Bandwidth 100 MHz per pair (Cat5e grade)
Voltage Rating 300V
Custom Core size, shielding, Kevlar, connector, length

Key Applications

  • Multi-protocol ROV data tether (5 channels)
  • Research ROV multi-bus umbilical
  • ROV with Ethernet, RS-485, RS-232, and analog tether
  • Scientific instrument ROV buoyant cable
  • AUV multi-data-channel foamed tether

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

Can this cable carry Gigabit Ethernet (1000BASE-T) on any pair?

1000BASE-T (Gigabit Ethernet) requires all four pairs of a Cat5e cable simultaneously. Since this cable has 5 independent pairs (not grouped as 4-pair sets), you can use any 4 pairs for a single Gigabit Ethernet channel and the 5th pair for RS-485 or analog signals. Cat5e 24AWG pairs are specified to meet 1000BASE-T requirements to 100 m.

Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
Recommended products