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Fuel Sensing Cable | Oil and Fuel Leakage Detection Rope

Published on:2026-05-24 Click:26

Fuel Sensing Cable | Oil and Fuel Leakage Detection Rope

Fuel sensing cable for oil, gasoline, and diesel leakage detection. Hydrocarbons swell sensing element to trigger alarm. For fuel storage, generators, and machinery rooms.

Product introduction

Fuel Sensing Cable -- Oil and Fuel Leakage Detection Rope

The fuel sensing cable detects leaks of oil, gasoline, diesel, jet fuel, and other hydrocarbons through a unique swelling sensing element: when the sensing material contacts hydrocarbons, it swells, changing the cable's electrical resistance and triggering the connected alarm controller. This provides reliable, fast detection of fuel leaks in environments where water-sensing ropes would produce false alarms or fail to detect the actual hazard.

Parameter Specification
Target Fluids Gasoline, diesel, jet fuel, hydraulic oil, lubricating oil
Detection Method Swelling element -- resistance change on hydrocarbon contact
Jacket Material Hydrocarbon-resistant outer sheath
Standard Lengths 5 m, 10 m, 20 m, 50 m, 100 m (custom)
Diameter ~6 mm
Response Time 5--30 seconds (fluid dependent)
Temperature Range -20°C to +60°C
Reusable Limited -- replace after major fuel exposure events

Key Applications

  • Fuel storage tank bund and containment monitoring
  • Diesel generator room floor monitoring
  • Hydraulic power unit (HPU) leak detection
  • Industrial machinery oil sump monitoring
  • Fuel delivery and dispensing area protection

Specify target fluid type and sensing rope length for a customised fuel detection solution: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

Can the fuel sensing cable detect water leaks as well?

No. Fuel sensing cable is designed specifically for hydrocarbon detection and does not respond to water. For dual-hazard applications (both water and fuel), separate water-sensing rope and fuel-sensing cable should be deployed on the same controller using independent zones.

Can the rope be reused after a fuel detection event?

For minor contact events, clean the rope with isopropyl alcohol, allow it to dry fully, and verify resistance is within specification before reuse. For major fuel spill events where the rope was heavily saturated, replacement is recommended as the swelling element may not fully recover, leading to reduced sensitivity or false alarms.

Is this cable approved for use in hazardous areas (ATEX/IECEx)?

Contact us for ATEX/IECEx-rated versions of the fuel sensing cable. The sensing rope itself is passive (no active electronics), and with the appropriate certified controller and installation design, the system can be deployed in Zone 1 and Zone 2 hazardous areas.

Cable diameter
7.0 mm nominal
Continuity detection and signal wires
2 x 26 AWG with insulation of fluoropolymer
Sensing wires
2 x 30 AWG with jacket of conductive fluoropolymer
Carrier
Fluoropolymer
Cable weight(50 ft/15 m length)
1.1kg
Abrasion resistance
>65 cycles
Maximum continuous operating temperature
70°C
Maximum expose temperature
80°C
Breaking strength Cable only
90 kg
Leak size to alarm
30 mm maximum at any point along sensing cable
Response time
At room temperature of 20°C: gasoline (15 minutes),
#1 diesel (1 hour), #2 diesel (2 hours), xylene (30 minutes)




Applications

  • Quick-connect underwater systems requiring aviation-style push-pull coupling
  • Marine instrumentation, underwater sensor networks and portable field equipment
  • LEMO-compatible connector replacements for existing subsea installations
  • Underwater camera systems, ROV control panels and deck equipment connectivity
  • Bench testing, workshop equipment and temporary subsea sensor deployments

Customization Options

  • Custom cable assemblies with specified connector-cable termination method
  • Alternative shell plating and contact plating materials available
  • Customer-specified pin configurations and cable entry orientations
  • Custom branding, labeling and packaging options for OEM customers
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