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8 Power + 1 Cat5e ROV Tether | Neutrally Buoyant Foamed PUR

Published on:2026-05-24 Click:19

8 Power + 1 Cat5e ROV Tether | Neutrally Buoyant Foamed PUR

8 power cores + 1 Cat5e ROV tether, neutrally buoyant foamed PUR. 8 independent power channels and Cat5e Ethernet for complex high-power ROV applications.

Product introduction

8 Power + 1 Cat5e Neutrally Buoyant ROV Tether -- Foamed PUR

The 8-power + Cat5e neutrally buoyant ROV tether is a high-complexity tether for large work-class or multi-payload ROVs requiring eight independent power supply channels (e.g., 6 thrusters + 2 payload buses) alongside Gigabit Ethernet for IP control and sensor data. The foamed PUR jacket maintains neutral buoyancy despite the large conductor count. The foamed polyurethane (PUR) jacket uses a micro-cellular expanded jacket compound with a bulk density lower than seawater (~1.025 g/cm³), giving the cable near-zero or positive net buoyancy. This eliminates tether sag and reduces drag force on the ROV, improving vehicle manoeuvrability and reducing tether management workload during subsea operations.

Parameter Specification
Power Cores 8 x stranded tinned copper (CSA per spec)
Cat5e 4 x 2 x 24AWG twisted pairs (Cat5e)
Total Conductors 8 power + 8 Cat5e = 16
Jacket Foamed micro-cellular PUR
Buoyancy Neutrally buoyant
Power Zones 8 independent
Custom Core CSA, buoyancy, Kevlar, length

Key Applications

  • Large work-class ROV 8-zone power tether
  • 6-thruster ROV + 2 payload power tether
  • High-complexity ROV multi-power foamed tether
  • Research ROV 8-power Cat5e neutral buoyancy tether
  • OEM high-power ROV tether cable

Request datasheet, custom length, or OEM pricing: sales@rovcable.com -- Shanghai Kabel Intelligence Technology Co., Ltd.

Frequently Asked Questions

How does the foamed jacket achieve buoyancy?

The jacket is manufactured from a micro-cellular expanded (foamed) polyurethane compound. During extrusion, a controlled foaming agent creates millions of tiny closed-cell air pockets within the jacket wall. These air cells reduce the bulk density of the jacket below that of seawater (~1.025 g/cm³), producing positive or neutral net buoyancy. The jacket retains all the abrasion resistance, oil resistance, and flexibility of standard PUR while achieving the buoyancy needed for ROV tether applications.

Can the buoyancy level be adjusted?

Yes. Buoyancy (positive, neutral, or slightly negative) is tuned by adjusting the foam cell density in the jacket compound and the jacket wall thickness. Specify the required net buoyancy per metre (in g/m) and the water salinity (fresh / brackish / seawater) when ordering. We can also add a Kevlar or Dyneema strength member to increase tensile strength without significantly changing buoyancy.

Applications

  • ROV and AUV deployment tethers for power, data and video transmission to subsea vehicles
  • Neutrally buoyant tether cables for free-swimming ROV operations with minimal drag
  • Subsea ROV tooling and intervention system umbilicals requiring high-strength construction
  • Offshore inspection, maintenance and repair (IMR) ROV tether cable assemblies
  • Deep-sea research vehicle systems requiring reliable tether cable performance at depth

Customization Options

  • Custom conductor configurations: power cores, twisted pairs, coaxial, fiber optic combinations
  • Neutral buoyancy engineered for specific seawater density and operating depth ranges
  • Kevlar, polyester or Dyneema strength member options for required break strength
  • TPU, PUR or specialized jacket materials for optimal flex life and abrasion resistance
  • Direct connector termination and over-moulding for plug-and-play system integration
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