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Deep Sea Custom Wire Harness Male Female Underwater Industrial Cable Connector

Published on:2026-05-24 Click:14

Deep Sea Custom Wire Harness Male Female Underwater Industrial Cable Connector

Custom deep sea wire harness male and female underwater industrial cable connectors for ROV and offshore systems. IP68, depth-rated. Contact sales@rovcable.com.

Product introduction

Deep Sea Custom Wire Harness Male and Female Underwater Industrial Cable Connector

Shanghai Kabel Intelligence Technology Co., Ltd manufactures custom deep sea wire harness connectors for underwater industrial applications. Available as matched male and female pairs, these connectors are produced to customer-supplied wire harness diagrams, with any combination of power, signal, data, and coaxial circuits in a single IP68-rated overmoulded assembly. Suitable for ROV, AUV, offshore platforms, and deep-sea scientific instruments.

Key Specifications

Parameter Value
Configuration Male / Female (matched pair)
Circuit Count Custom (2 to 50+ conductors)
IP Rating IP68
Housing / Boot Material 316L Stainless Steel body + Polyurethane over-mould
Contact Types Power, Signal, Ethernet, Coaxial (combinable)
Operating Depth 300 m standard; up to 6000 m custom
Cable Type Multi-core, hybrid, armoured (specify)
Mating Cycles ≥500
Test Certification IP68 immersion + hydrostatic test report

Customisation Process

  • Submit wire harness diagram or connector specification
  • Engineering DFM review and material recommendation
  • Prototype delivery in 4-6 weeks
  • Serial production from 10 pcs
  • Full QA package: IP68 test, continuity, insulation resistance, hydrostatic (if deep-rated)

Submit wire harness specification for quotation: sales@rovcable.com

Frequently Asked Questions

What information is needed to quote a custom wire harness connector?

Provide: (1) conductor count and circuit types (power, signal, Ethernet, coax), (2) cable outer diameter and conductor sizes, (3) required depth rating, (4) connector body material preference, and (5) expected quantity. A schematic or harness diagram is ideal but not mandatory for initial enquiry.

Can you replicate an existing competitor harness connector?

Yes -- if you supply a sample or detailed dimensional drawing, we can produce a functional equivalent. We evaluate IP compatibility and sealing requirements before committing to reverse-engineering work.

What is the production lead time?

Prototypes: 4-6 weeks. Serial production (after prototype approval): 6-8 weeks for quantities up to 100 pcs. Express production is available on request.

Applications

  • RMG-RMK compatible subsea connector systems requiring proven industry interchangeability
  • ROV tooling and manipulator connector interfaces for subsea intervention
  • Subsea distribution systems requiring standardized RMG-pattern connectors
  • Offshore ROV systems needing robust and proven wet-mate connection solutions
  • Replacement and upgrade of existing RMG-based subsea connector installations

Customization Options

  • Custom cable assemblies moulded directly to RMG-RMK connector terminations
  • Alternative shell materials and plating options for enhanced corrosion resistance
  • Customer-specified pin configurations and contact arrangements available
  • Certified pressure testing to specification with interchangeability verification
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